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Turbocharger maintenance

A turbo serviced on time never stops the engine. Plans based on running hours, tailored to each fleet and manufacturer.

WHAT'S INCLUDED

Scheduled and predictive

  • Periodic inspections by running hours and manufacturer recommendations
  • Cleaning, clearance checks and bearing condition assessment
  • Intermediate and complete overhauls, in the workshop or on site
  • Fleet maintenance programmes (marine, rail, power plants)
  • Continuous fleet or plant monitoring, with recommendations for optimum turbocharger operation
  • Documented service report with every intervention
Request a maintenance plan
MAN NR34/S rotor inspection during a scheduled overhaul
THE OVERHAUL

What a complete overhaul includes

01Disassembly & inspectionFull strip-down and a photo-documented condition assessment of every component.
02CleaningUltrasonic cleaning and micro-blasting, matched to component and material.
03NDT checksDye-penetrant testing and dimensional checks against manufacturer tolerances.
04Wear-part replacementBearings, seals and out-of-tolerance parts, using genuine or OEM-equivalent spares.
05Balancing & reassemblyDynamic rotor balancing, torque-controlled reassembly and final clearance verification.
FAQ

Frequently asked questions

When is an overhaul due?

By running hours and the manufacturer's interval, adjusted to the operating profile: fuel, load and ambient conditions. Give us the model and current hours and we'll tell you what's due and when.

Why not run to failure?

A properly maintained turbo protects the engine: fuel consumption, exhaust temperatures and reliability all depend on it. An unplanned stop always costs more than the service that would have prevented it.

What should be watched between overhauls?

Every 25–50 running hours: charge air pressure, exhaust temperatures before and after the turbine, cooler pressure drop, and oil pressure and temperature. A sustained deviation from the logbook baseline is the earliest warning of almost every failure.

Can you maintain mixed-brand fleets?

Yes — that's our typical case. One point of contact for ABB / Accelleron, MAN, KBB, Napier, MET and more, with each unit's history documented intervention by intervention.

Where is the work done?

Inspections and overhauls on site wherever the unit is — on board, at the plant or trackside — and workshop jobs at our stations in Spain, Panama, Paraguay, Argentina, Pakistan, Bangladesh and Garmsar.

Can the turbocharger be cleaned without stopping the engine?

Yes: the compressor is water-washed at full load, and the turbine wet- or dry-cleaned depending on engine and fuel. Periodic cleaning in service slows efficiency loss and stretches the intervals between overhauls.

How many hours on your turbo?
We'll tell you what's due.