Skip to Content
CAPABILITIES · 11 SERVICE STATIONS

What we can do to a turbocharger

Complete overhauls under one roof — and, when the rotor cannot leave the vessel or the plant, the workshop travels instead. Cleaning, NDT inspection, machining, welding, balancing and testing, with a documented report at every step.

PROCESS

Multiple disciplines, one standard

The same operations, to the same acceptance criteria, at any station in the network.

Compressor and turbine wheels of a rotor set up for balancing

Rotor balancing

Dynamic balancing of rotors from 100 g to 2.000 kg, at any station in the network. The balancing machines are calibrated and certified annually by their manufacturer, to ISO standards.

Turbocharger casings on the ultrasonic cleaning tank

Ultrasonic cleaning

Tanks of 4.500 and 5.000 L, plus ultrasonic wall-thickness checks on casings.

Turbocharger shaft being ground between centres

Shaft repair

Grinding and recovery of turbine shafts and blades, by metal spraying or laser cladding.

Hardness testing on a compressor wheel

Hardness testing and NDT

Hardness verification and non-destructive testing with dye penetrant and UV light for crack detection.

Welding on turbine blades

Welding and laser cladding

MIG/TIG, conventional welding, metal-spraying projection welding and laser cladding to rebuild geometry with minimal heat input.

Measurement tools and workshop report

Final inspection and report

Assembly, measurement and verification before dispatch, with a documented report of every step.

ALSO IN THE WORKSHOP

The rest of the operations

  • Machining of casings, housings and replacement parts
  • Ultrasonic wall-thickness checks on casings
  • Micro-blasting, blasting and high-pressure washing
  • Pressure testing and hydraulic testing
  • Reconditioning of plain and anti-friction bearings
  • Nozzle-ring and diffuser repair
  • Heat exchanger and charge air cooler overhauls
  • Handling with a 6,3 t overhead crane

Every intervention leaves with its workshop report: measurements, clearances, photographs and the acceptance criteria applied.

Operator blasting a component inside the blasting cabin
BALANCING CAPACITY

Which rotor fits at which station

If your rotor is beyond the capacity of the nearest station, we move it within the network rather than turn the job away.

SPAINMadridUp to 2.700 mm long / Ø1.400 mm / 750 kg. Base of the portable machines.
SPAINAlgecirasUp to 2.200 mm long / Ø1.800 mm
SPAINSantanderUp to Ø1.600 mm / 1.500 kg, 60 to 3.000 rpm
SPAINValenciaUp to 2.200 mm long / Ø1.800 mm
PANAMABalboaUp to 2.700 mm / Ø1.400 mm / 750 kg
PARAGUAYAsunciónUp to 2.700 mm / Ø1.400 mm / 750 kg
PAKISTANKarachiUp to 2.700 mm / Ø1.400 mm / 750 kg
PAKISTANLahoreUp to 1.260 mm long / Ø300 mm / 300 kg
BANGLADESHDhakaUp to 2.700 mm / Ø1.400 mm / 750 kg
GarmsarUp to 2.200 mm / Ø1.800 mm

MAR DEL PLATA (ARGENTINA), OPENED IN 2026: CAPACITY CONFIRMED ON REQUEST.

See the whole network
AND IF THE ROTOR CANNOT TRAVEL

Dynamic balancing on site

Three portable balancing machines travel to the vessel, the port or the plant and balance rotors from 1 to 750 kg where they are, with vibration measured before and after and a documented report.

See on-site balancing
Portable balancing machine in its transport case, ready to travel to the vessel or plant
FAQ

Frequently asked questions

When does a rotor need rebalancing?

After any blade replacement or repair, whenever there are signs of rubbing or vibration, and as periodic practice — the usual recommendation is around 20.000 to 24.000 running hours. Unbalance is an asymmetric mass distribution about the axis of rotation, so it is corrected on a balancing machine, removing material at the defined correction planes.

Why is the rotor balanced on a machine and not adjusted by feel?

Because a turbocharger rotor is a rigid rotor turning at very high speed, and what has to be measured is the amount and the angle of the unbalance in two planes — something no amount of experience can judge by hand. The machine gives both figures; the correction is then made within the limits defined for each model.

Question not here? Our FAQ has 27 more — how they work, maintenance, cleaning in service, spare parts and operation — plus a plain-language glossary. And if what you have is a symptom, the troubleshooting guide goes from symptom to likely cause.

Frequently asked questions Troubleshooting guide

Will your rotor fit?
Tell us what you have.

SEND US THE NAMEPLATE AND YOUR OUTAGE DATES